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Sylvania microminiature incandescent lamps were introduced in November 1959, in response to the electronic industry's increasing requirements for an extremely small light source of very low current consumption. This was fuelled by the US Military's 'Microminiaturisation' projects of the 1950s and 60s, to drastically reduce the size of electronic components.
Tiny incandescent lamps had existed previously, such as the famous 'Pinlites' of the Kay Electric Company. However, their production required precision manual labour which resulted in high costs and wide quality variations. Sylvania was first to mechanise the production, achieving huge cost reductions and quality improvements. An early application was via Sylvania's own Defence Electronics division for long-range guided missiles. Other applications included photoelectric logic systems for computers, high speed punchcard and tape readers, miniature matrix displays - and even in jewelry and decorative arts. Their primary requirement though, was that their voltage and current were low enough to be illuminated by the tiny currents controlled by electronic transistors.
Both double-ended and single-ended lamps were produced. Thei filament of this example consists of a hairpin-shaped fine tungsten wire, directly welded to a pair of dumet wires. A tiny glass tube is pinched around the wires, constricted above the filament, exhausted to vacuum and sealed via the upper glass tip. Whereas previous lamps required expensive platinum wire seals to avoid glass stresses, Sylvania's cost leadership resulted from its development of extremely fine dumet wires. Despite the initial success, such lamps were quickly superseded by LEDs in the late 1960s / early 1970s, which could operate at still lower currents. |