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In 2010 Philips announced Elite LightBoost, the worlds first unsaturated vapour metal halide lamp. Other MH lamps are dosed with excess salt, only part of which is vaporised in use. The excess is necessary because it is consumed during life due to reactions with the arc tube materials. For ceramic lamps, materials limitations previously required 'protruding plug' seals, located some distance away from the heat of the arc to prevent their destruction. Since these naturally run cooler the salt accumulates here, and a large quantity is needed to then overflow into the arc tube to be vaporised.
The salt pool is a nuisance because its temperature changes with lamp power, burning position, luminaire thermals etc, resulting in colour variation. Its absorption casts a yellow shadow in the beam, life-limiting corrosion reactions take place where it touches the ceramic, and the large volume takes a long time to heat up before the lamp is stabilised.
These problems were solved with the new seal of this lamp, in which an iridium wire is sintered into the ceramic without any sealing frit. Its superior thermal and halide resistance eliminated the long seals and many degenerative chemical reactions, allowing lamps to be dosed with only the quantity of salt to be vaporised - via a tiny laser-sealed ceramic tip on the side of the arc tube. The wall tempeature is increased from 1250 to 1400K for higher efficacy and CRI, colour variation during life is held <3 SDCM, lumen maintenance is greatly enhanced, and run-up is extremely fast. Moreover the stable halide vapour pressures allow dimming with constant colour to 50% of lamp power. Regrettably due to manufacturing difficulties, these highly innovative lamps were abandoned in 2015. |