SOX Low Pressure Sodium with IR Coating

Updated
02-XI-2015
The final great breakthrough in improving the thermal insulation of sodium lamps came in 1964, when thin heat-reflecting films of exotic materials were introduced. A microscopically thin coating on the inside of the outer jacket successfully dispensed with the cumbersome heat-reflecting glass sleeves of the SOI design. Film composition and thickness is arranged such that they reflect the infrared while still allowing the visible light to pass through. Initially a 50-nanometre film of pure gold was employed, on the Linear sodium range. This remains the best heat reflector, but it also absorbs a lot of light. Bismuth was tried in some German lamps, but the biggest improvements came with the use of metal oxide semiconductor films and the name SOX was introduced with these lamps. These materials can be doped so that they have high infrared reflectivity, while still being transparent to visible light.

Between 1964 and 1967 a range of SOX lamps having stannic oxide coatings was marketed. Because of the great increase in efficacy, lamp wattages had to be reduced. This material was superseded in 1967-68 with a 0.32 micron coating of tin-doped indium oxide, the film still employed in today's SOX lamps. The corresponding increase in efficacy saw the SOX lamps re-rated once again.

A further improvement was made in 1983 with so-called SOX-E lamps. These employ a film of greater thickness which delivers improved heat reflection. Lamp power had to be reduced again to prevent overheating, with the reduced current density leading to efficacies up to 200 lm/W. Some types feature an advanced platinum catalyst in the outer jacket to crack hydrdocarbon vapours and further reduce conducted heat losses.

Incidentally it is often possible to tell the coating type from the colour of surface reflections in the film. Stannic oxide lamps produce a yellow/orange colour, indium oxide takes on a greenish hue, while SOX-E coatings impart a reddish colour to reflected light.

Tin Oxide Lamps

Philips

40W

SO-X with IR coating of stannic oxide
1963

Osram-GEC

40W

SOX/H with IR coating of stannic oxide
1967
   

Indium Oxide Lamps

Philips

90W

SO-X of Philips' first indium construction
1968

Philips

35W

SO-X of Philips' first indium construction
1971

Philips

90W

SOX with improved inner support assembly
1988

Philips

35W

SOX-Plus design with increased service life
1996

Philips

35W

SOX-PSG with increased reliability and service life
2003

Osram-GEC

90W

SOX/H 1st generation : Dimpled discharge tube
1967

Osram-GEC

55W

SuperSOX 2nd gen.: Ring Moulds & Graded Film
1978

Osram-GEC

90W

SuperSOX 3rd gen.: Improved top support
1983

Osram

55W

SuperSOX 4th gen.: Improved top support
1993

Osram

35W

SOX-Plus 5th gen.: Improved top support
1996

Osram

55W

SOX 6th gen.: Manufactured by Philips
2003

Thorn

135W

SOX lamp of Thorn's second generation
1983

Thorn EMI

35W

SOX lamp of Thorn's second generation
1986

GE-Thorn

35W

SOX lamp of Thorn's third generation
1991

GE

35W

SOX-Plus with increased life guarantee
2004

Improved Indium Oxide (Economy) Lamps

Philips

26W

SOX-E Economy with improved efficacy
1984

Osram-GEC

26W

SOX-E Economy with improved efficacy
1985

GE

26W

SOX-E Economy with improved efficacy
2003

Philips

36W

SOX-E PSG with solid-state getter
2012
       

Miniature Lamps

Philips

18W

Mini-SOX lamp for security lighting
1977

Osram-GEC

18W

Miniature 18-watt lamp for security lighting
1981

Osram-GEC

10W

Miniature 10-watt lamp for security lighting
1981

Thorn

6W

Experimental 6-watt miniature lamp
~1985

Philips

18W

Experimental 18-watt improved efficacy lamp
~1985